Development of Kulis Part Process

Contents

Introduction

1 Development of part manufacturing process

1.1Assay part design and manufacturing requirements

1.2 Workmanship of the part design

1.3 Definition of type of production and form of organization

technical process

1.4Analysis of existing process

1.5 Selection of the workpiece and its manufacturing method

1.6 Definition of operational allowances, dimensions and tolerances of the workpiece

1.7 Technical and economic evaluation of procurement selection

1.8 Process Route Design

1.8.1 Selection of process bases and processing sequence

1.8.2 Selection of methods and number of necessary transitions

machining part surfaces

1.8.3 Generation of part manufacturing route and selection

of technological equipment

1.9 Calculation of optimal cutting modes

1.10 Process rationing

1.11 Selection of process route variant and its feasibility study

2 Design and calculation of machine tool

3 Cutting tool design and calculation

3.1 Design and calculation of control diagram

4. EXPERIMENTAL-EXPERIMENTAL SECTION

4.1 Development of part processing control program on the machine with PCI

4.2 Design of route processing technology with selection of cutting and auxiliary tools

4.3 Development of operating technology with calculation of cutting modes and trajectory of cutting tools movement

4.4 Determination of coordinates of reference points of motion path

cutting tool

4.5 Compilation of calculation and processing list and adjustment map of the machine

5 DESIGN OF PRODUCTION STRUCTURE

5.1 Characteristics of the production structure that is being designed

5.2 Program, required quantity and level of equipment and workplaces loading

5.3 Equipment and Workplace Planning

6 OCCUPATIONAL SAFETY, ENVIRONMENTAL AND EMERGENCY SAFETY

6.1 Analysis of production conditions

6.2 Creating safe, harmless working conditions

6.3 Special calculation

7 ORGANIZATIONAL AND ECONOMIC DIVISION

7.1 Selection of design solutions

7.2 Calculation of Calculation for Production of "Link" Part

7.3 Calculation of economic efficiency indicators from implementation of cost reduction measures

7.4 Technical and economic indicators of the project