Tea-sighting factory -AP

Contents

1 Design Input

2 Building composition, storage mode and production program

3 Process Summary

4 Calculation of acceptance area and temporary storage of finished products from production

4.1 Calculation of acceptance area capacity and temporary storage

4.2 Calculation of the number of electric loaders for transfer of pallets from the production shop conveyor to the acceptance and temporary storage area

4.3 Calculation of the number of fork electric loaders for pallets transfer from the receiving area and temporary storage to the main storage transfer area (high-rise storage) from the receiving area side

4.4 Total number of forklifts and drivers serving the acceptance and temporary storage area

5 Calculation of expedition zones (temporary storage zone and consolidation zone of consignments) for shipment by road and rail and loading zones

5.1 Calculation of the expedition area

5.1.1 Calculation of the required area of the expedition area

5.1.2 Calculation of required number of forwarding agents to service the expedition area

5.2 Calculation of vehicle loading area

5.2.1 Selection of loading area type

5.2.2 Process method of vehicle loading

5.2.3 Number of cars loaded simultaneously

5.2.4 Sizing the loading ramp and number of dock areas

5.2.5 Determination of loading front dimensions

5.2.6 Calculation of the number of fork electric loaders for loading cars

5.2.7 Determination of required number of drivers of electric forklifts to service the expedition area and loading ramp

5.3 Calculation of rail car loading area

5.3.1 Selection of loading area type

5.3.2 Process for loading railway cars

5.3.3 Number of railway cars simultaneously

5.3.4 Sizing of loading ramp and number of section gates

5.3.5 Calculation of the number of fork electric loaders for loading railway cars

5.3.6 Determination of required number of fork drivers

6 Calculation of main storage area and picking area of orders (batches)

6.1 Choice of Storage Method

6.2 Transfer of pallets from the transfer zone (buffer zone) located on the receiving zone side and their placement in the main storage zone (high-altitude storage)

6.3 Selection of pallets in the zone of high-altitude storage and transfer to the zone of transfer of high-altitude storage from the side of the expedition zone

6.4 Calculation of the number of fork electric loaders for transfer of pallets to the expedition area

6.5 Calculation of the number of order pickers

6.6 Determination of required number of drivers of narrow-pass stackers with three-way handling of cargo for maintenance of high-altitude storage depot, electric loaders for maintenance of expedition area and order pickers for cargo picking

7 Calculation of standby picking area located on the antresol

7.1 Required quantity of non-self-propelled fork electric stackers for maintenance of the catering area for entresoles

7.2 Determination of the required number of drivers of non-self-propelled fork electric stackers for maintenance of the catering area for antresoli

8 Calculation of the number of employees of the production and warehouse complex, composition of the staffing table, determination of the personnel category, place and mode of operation

9 Warehouse Equipment Parameters

9.1 Process equipment parameters of the warehouse

9.2 Warehouse Lifting Equipment Parameters

9.3 Auxiliary Equipment Parameters

9.3.1 Dock Equipment Parameters

9.3.2 Parameters of breakage equipment

9.3.3 Parameters and quantity of battery charging equipment

9.3.4 Parameters and quantity of equipment for palletizing mixallets in the expedition area

10 Process Mechanization and Automation

10.1 Mechanization of technological processes

10.2 Process Automation

10.2.1 Automated Warehouse Management Information System (wms) Architecture

10.2.2 Solved tasks

11 Basic data and techno-economic indicators

12 Decisions on organization of repair facilities

13 Main decisions on scientific organization of labor

14 Occupational safety. Safety and industrial sanitation

15 Fire-fighting measures

Table 1 Dimensions of vehicles shipped

Table 2 Dimensions of railway cars to be shipped

Table 3 Average number of vehicles shipped per day

Table 4 Number of vehicles shipped per day of the week

Table 5 Average number of wagons shipped per day

Table 6 Number of wagons shipped on days of the week

Table 7 Design Basis

Table 8 Partial order selection and picking

Table 9 Calculation of goods flow between storage areas

Table 10 Calculation of area and required number of acceptance employees

Table 11 Calculation of the number of electric loaders for the transfer of pallets with cargo from the production shop conveyor to the acceptance and temporary storage area

Table 12 Calculation of the number of electric loaders for pallets transfer from the receiving area and temporary storage to the main storage transfer area (high-rise storage)

Table 13 Total number of forklifts and drivers serving the receiving and temporary storage area

Table 14 Calculation of the expedition area capacity

Table 15 Results of calculation of number of cars to be loaded simultaneously

Table 16 Results of calculation of loading ramp dimensions, number of dock areas

Table 17 Loading front dimensions

Table 18 Calculation of the number of fork electric loaders for transportation of pallets from the expedition area and loading of cars according to the first method

Table 19 Calculation of the number of fork electric loaders for transportation of pallets from the expedition area and loading of cars according to the second method

Table 20 Calculation of the list of drivers of electric forklifts to service the expedition area and loading ramp

Table 21 Results of calculation of number of railway cars loaded simultaneously

Table 22 Results of calculation of loading ramp dimensions, number of sectional gates

Table 23 Calculation of the number of fork electric loaders for transportation of pallets from the expedition area and loading of railway cars according to the first method

Table 24 Calculation of the number of fork electric loaders for transportation of pallets from the expedition area and loading of cars according to the second method

Table 25 Calculation of the list of drivers of electric forklifts to service the expedition area and loading ramp

Table 26 5 Rating of manufacturers of lifting equipment based on company turnover

Table 27 Required number of stacking machines for pallet movement from the transfer zone (buffer zone) located on the receiving zone side and their location in the high-altitude storage zone

Table 28 Required number of stacking machines for pallet extraction in the high-altitude storage area and transfer to the high-altitude storage transfer area from the expedition area

Table 29 Required quantity of fork electric loaders for pallets transfer from high-altitude storage area (main storage area) to expedition area

Table 30 Required number of order pickers

Table 31 Calculation of the list of drivers of narrow-pass stackers with three-way cargo handling

Table 32 Calculation of the list of drivers of electric loaders

Table 33 Calculation of the list of drivers of order pickers

Table 34 Required number of stacking machines for placement and selection of pallets in the picking area for entresoles

Table 35 Calculation of the list number of drivers of non-self-propelled fork electric stackers for maintenance of the catering area at the entresoles

Table 36 Staffing table

Table 37 Personnel category

Table 38 Distribution of staff by location and schedule

Table 39 Rack Equipment Supplier

Table 40 Height of installation of racks TIP-

Table 41 Height of installation of racks TIP-

Table 42 Height of installation of racks TIP-

Table 43 Height of installation of racks TIP-

Table 44 Number of pallets simultaneously placed in all storage areas

Table 45 Number of racks

Table 46 Height of sprinklers and rack fire screens installation

Table 47 Number of structural elements of racks

Table 48 Supplier of handling equipment

Table 49 Parameters of front narrow-pass stacker YALE MTC 15 (LWB), mast 3 Stage Quadform with induction guide

Table 50 Parameters of YALE ERP 10 RCF fork electric loader, mast 2-Stg. FFL (F)

Table 51 Parameters of driving non-self-propelled electric stacker YALE MS 10, mast 2-Stg. FFL

Table 52 YALE MO 10 E Picker Parameters

Table 53 Parameters of hydraulic trolley (rochla) YALE HP25E

Table 54 Main types and quantity of handling equipment

Table 55 Dock Equipment Supplier

Table 56 Calculation of the length of the dockleveller

Table 57 Calculation of the width of the docleveller

Table 58 Dimensions of Dockleveller with Open Pit Type

Table 59 Calculation of Dockschelter Dimensions

Table 60 Dimensions of Docshelters

Table 61 Calculation of section and speed roll gates dimensions

Table 62 Power consumption parameters of dock equipment

Table 63 Transshipment Bridge Supplier

Table 64 Dimensions of the reloading bridge

Table 65 Main types and quantity of dock equipment

Table 66 Supplier of floor cleaning equipment

Table 67 Floor cleaning equipment parameters

Table 68 Battery Charging Charger Connection Points for Front Narrow Pass Stacker YALE MTC 15 (LWB), 3 Stage Quadform Mast with Induction Guide

Table 69 Charging device connection points for charging of YALE ERP 10 RCF electric fork loader batteries, mast 2-Stg. FFL (F)

Table 70 Connection points of charging device for charging accumulators of driving non-self-propelled electric stacker YALE MS 10, mast 2-Stg. FFL

Table 71 Battery Charging Charger Connection Points YALE MO 10 E

Table 72 Connection points of Karcher BD 65/80 W Bp Pack breakage machine

Table 73 Palletizing Equipment Supplier

Table 74 Palletization equipment parameters

Table 75 WMS System Vendors

Table 76 WMS System Composition

Table 77 Basic data and technical and economic indicators of the production and storage complex

Rice. 1 Warehouse commodity flow

Rice. 2 Dimensions of rack frame strut TYPE-1, TYPE-2, TYPE-

Rice. 3 Dimensions of rack beam TYPE-1, TYPE

Rice. 4 Dimensions of rack beam TIP-

Rice. 5 Heel dimensions of rack strut TYPE-1, TYPE-2, TYPE-

Rice. 6 Parameters of rack TIP-

Rice. 7 Parameters of rack TIP-

Rice. 8 Parameters of rack TIP-

Rice. 9 Parameters of rack of TIP-

Rice. 10 Height of sprinklers and rack fire screens installation

1. DESIGN INPUT

These technological solutions were developed as part of the design documentation for the construction of the building of the production and storage complex -

The following materials were used as input for the development of the process part of the project:

1. Assignment for the design of the building of the production and storage complex - 1 (PSK1) in the territory of the production complex

The following regulatory and technical documents were used in the development of the technological part:

1. SNiP 31.042001 "Warehouse Buildings";

2. PPB 0103 "Fire Safety Rules in the Russian Federation," Moscow, 2003;

3. NPB 10503 "Definition of categories of rooms, buildings and outdoor installations for explosion and fire hazard," Moscow, 2003;

4. Manual to NPB 10503 "Determination of categories of premises and buildings on explosion and fire hazard," Moscow, 1996;

5. ONTP 0191 "All-Union Standards for Technological Design of Road Transport Enterprises," Moscow, 1991;

The following were used as reference materials:

1. ONTP0186 Gossnab of the USSR "All-Union Norms for the Technological Design of Warehouses of Tarn-Piece and Long-Length Cargoes," Moscow 1986;

2. RTM 659986 "Temporary Industry Standards for Technological Design of General Purpose Tarn-Piece Cargo Warehouses";

4. "Guidelines for the categorization and classification of premises of stationary acid and alkaline batteries," All-Russian Research, Design and Development Institute "Tyazhpromelectroproekt," Moscow 1993;

5. NTPAPK 1.10.17.00103 "Norms of technological design of bases and warehouses of general purpose of resource support enterprises";

6. Dybskaya V.V. Logistics for practitioners. Efficient solutions in warehousing and cargo handling. - M.: IPTIL VINITI RAS, 2002;

7. Dybskaya V.V. Storage management in supply chains. - M.: Alfa Press Publishing House, 2009

12. solutions for the organization of repair facilities

For the organization of works related to inspection, minor and overhaul of storage, transportation and auxiliary equipment, plumbing and electrical systems, charging of storage batteries of lifting and transport mechanisms, it is envisaged to involve on a contractual basis specialized organizations with licenses for this type of activity.

13. main decisions on scientific organization of labor

Scientific organization of labor on the designed complex is provided by:

1. Applications of computer programs and systems;

2. Equipping office staff workplaces with modern computing equipment, office equipment and means of operational communication;

3. On-line monitoring of warehouse turnover and order execution accuracy.

4. Use of the brigade form of labor organization in handling and transportation and warehousing.

5. Health, Safety and Occupational Sanitation, Hygiene and Psychophysiological Working Conditions.

15. fire-fighting measures

In accordance with the current legislation, the responsibility for ensuring the fire safety of the designed warehouse is assigned to the general director, who is directly involved in the development of fire safety instructions for each division and certain types of fire hazardous work, based on the current regulatory and technical documents.

In order to prevent the occurrence of fire, the design solutions provide for the following listed fire safety measures:

1. Equipment of storage rooms with automatic fire extinguishing systems in accordance with NPB 11003.

2. Equipment of storage rooms with automatic fire alarm.

3. Equipment of the building with primary fire extinguishing equipment in accordance with PPB 0103 Annex 3.

4. Equipment of the building with a fire warning system in accordance with NPB 10403.

5. Equipment of the building with internal and external fire water supply.

6. The possibility of safe evacuation and rescue of people is provided by evacuation exits that meet regulatory requirements.

The installation of carbon dioxide fire extinguishers is provided in the premises where electronic computer equipment is installed.

Organizational measures for fire safety include:

- Prohibition of smoking and use of open fire in warehouses;

- development of fire safety instructions for each storage room category, monitoring their implementation;

- development of site-wide instructions for ensuring safe and quick evacuation of people, including schemes for evacuation of people from premises, in case of fire;

- prohibition of repair and fire works by organizations and maintenance personnel of the enterprise that do not have a license to perform these types of works;

- installation of fire safety information and instructional tools.

Categories of industrial premises and outdoor installations for explosion and fire hazard are adopted on the basis of calculations made in accordance with the requirements of NPB 10503 "Determination of categories of premises, buildings and outdoor installations for explosion and fire hazard," Moscow, 2003.

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