Design of the machine shop section for the manufacture of the "Flyanets" part using CNC machines

CONTENT

Introduction

1. Analysis of initial data 

1.1 Description of the design and service purpose of the part..................

Technical Sketch

1.2 Determination of the type of production and its characteristics......................  

1.1.2 Part manufacturability analysis............................................

2. Development of part processing technology

2.1 Recommendations for the development of the design technological process

2.1.1 Basic Process Analysis............................ .

2.1.2 Analysis of technical requirements for the manufacture of the part. Recommendations for their provision and control.................................................... .

2.1.3 Selection of the type and justification of the method of obtaining the workpiece

Descriptions of the method of obtaining a workpiece.......................................... .

2.2.2 Determination of tolerances for workpiece dimensions, allowances for mechanical treatment of surfaces along transitions, calculation of dimensions and weight of the workpiece.........................................................................

2.3 Development of the design technological process 

2.3.1 Preparation of the processing sequence for the designed technological process..........................................................

2.3.1 Selection and justification of technological bases...........................

2.3.2 Dimensional analysis................................................................

2.3.3 Selection of equipment and technological tooling...................

2.4 Operational Process Development

2.4.1 Determination of cutting data for the designed operations. Free Table of Cutting Data ...........................................................

2.4.2 Standardization of designed operations. Free Table of Time Norms...................................................................................

2.4.2 Development of a control program (NC) for machining a part.......

3. Design section

3.1Design analysis of the machine tool

3.1.1Description of the design and operation of the device........

3.1.2Calculation of the insertion error of the part in the fixture.........

3.1.3 Calculation of the parameters of the power body of the device..................

3.2Calculation and design analysis of technological equipment.................................................................................

The real design part

3.3Design Analysis of Cutting Tools

3.3.1Description of the design of the cutting tool...........................

3. 4 Design Analysis of Measuring Tools

3.4.1Description of the design of the measuring tool....................

4. Organization of production at the site

4.1Determination of the number of equipment on the site.........

4.2 Determination of the number of production workers..................

4.3 Organization of work at the site................................................

4.4 Development of the site plan and organization of workplaces................

4.5 Means of mechanization and automation of technological process elements...................................................................................

5 Energy and resource saving measures..........................

6. COMPARATIVE CHARACTERISTICS OF THE BASIC AND DESIGN VARIANTS OF THE TECHNOLOGICAL PROCESS............................

 7 Occupational health and safety and the environment

7.1 General organizational measures for occupational safety...........

7.2 Sanitary and hygienic measures...............................

7.3 Fire-fighting measures...........................................

8. Economic indicators of the project......................................

8.1 Determination of the number of industrial and production personnel and wage funds.......................................

8.2 Calculation of Planned Cost by Cost Item.................

8.3    Working capital ratio............................................

8.4  Calculation of the annual economic effect.............................

Conclusion..........................................................................

Literature...........................................................................