Spline expansion mandrel for turning operation

Contents

Contents

Source Data

1. Part Design and Utility Description

2. Part fabrication specification analysis

3. List of main machining operations and equipment used

Designing machining operations. Turning-copy operation

1. Selection and characteristics of equipment to perform the operation

2. Selection and justification of basing scheme

3. Cutting Tool Selection and Characteristic

4. Calculation of cutting modes

5. Operation Technical Rationing

6. Selection of operational control methods and tools

Designing machining operations. Round grinding operation

1. Selection and characteristics of equipment to perform the operation

2. Selection and justification of basing scheme

3. Cutting Tool Selection and Characteristic

4. Calculation of cutting modes

5. Operation Technical Rationing

6. Selection of operational control methods and tools

Calculation and design of machine tool

1. Description and description of the operating principle of the accessory, special requirements for operation of the accessory

2. Calculation of fixing forces

3. Strength calculation of accessory

4. Precision calculation of accessory

List of literature

Source Data

Part Design and Utility Description

Bevel gears serve to transfer rotational motion between mutually perpendicular shafts. Gears are used both for transmitting large torques with a given change in shaft speed and for accurate mutual orientation of shafts. The teeth of the wheels must be quite strong, wear resistant, ensure smoothness and noiselessness of the transmission, high transmission efficiency. Actuating surfaces of gear wheel are side surfaces of teeth providing transmission of torque from one wheel to another.

The main design bases of the gear wheel are the base hole, the left end and splines in the hole, along which the gear wheel is installed on the shaft.

Part fabrication specification analysis

Hardness HB 340... 380 is achieved by quenching at temperature t = 880900 ° and subsequent tempering, therefore, a thermal operation is required.

The module of the conical wheel 6, the angle of the cone of the depressions 59 ° 17, "the radial beat of the teeth tops should not exceed 0.12 relative to the axis of the part, the low degree of accuracy of the teeth 8-7-7, the limit deviation of the main pitch ± 0,045, the number of teeth 22, therefore, a dental operation is required.

Internal splines D8x52x60H7 × 10F8, therefore, a splinter operation is required.

List of main machining operations and equipment used

The workpiece is stamped. After normalization and technical control, the workpiece is processed on the lathe eight-spindle semi-automatic model 1283, after which the inner splined surface is extended on the horizontal extended semi-automatic 7A534. Then precise surfaces are processed on the GA800 lathe. Further, a key slot is milled on the DF96G key-milling machine, a hole is drilled and a thread is cut on the 2H125 vertical-drilling machine, and teeth are plotted on the 5236P dental semi-automatic machine. After hardening, tempering and technical inspection, the most accurate surface on the round grinding machine 3A110V is processed.

Cutting Tool Selection and Characteristic

The manufactured part has sufficient rigidity and has convenient technological bases. As a tool, a turning cutter bent off GOST 1887773 with a cutting plate of T30K4 can be used.

Calculation and design of machine tool

1. Description and description of the operating principle of the accessory, special requirements for operation of the accessory

The designed accessory is intended for turning operation. The device is special, single-seat, mechanized. Blank is installed on accessory by internal splined surface and rests with end face against end face of splined mandrel 5. After the billet is installed, air is supplied to working cavity of pneumatic cylinder 2 through air supply coupling 1, rod pulls collet mandrel to the left and billet is clamped. The accessory is connected to the workshop pre-system through the air supply coupling. The accessory must be tested before commencing work. For safety reasons, a mechanism must be installed on the metal cutting machine that would turn off the main movement drive when the pressure in the pneumatic system drops sharply and, as a result, the fixing force decreases sharply.

Оправка шлицевая разжимная для токарной операции.cdw

Спецификация.spw