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Design of the technological process of mechanical processing of a round threading die

  • Added: 01.04.2024
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Description

Diploma thesis on the topic: Design of the technological process of mechanical processing of a round threading die

 

Content:

 

Introduction................................................................................................................................... 7

1. Purpose and design of the product..................................................................... 10

2. Technological part.............................................................................................. 12

2.1 Bracket assembly process.............................................. 12

2.1.1. Input data.................................................................................................... 12

2.1.2. Analysis of the drawing and technical specifications................................................... 12

2.1.3. Analysis of manufacturability of the product design...................................... 15

2.1.4. Determination of the type of production and organizational form 

shirr.............................................................................................................................................. 17

2.1.5. Selection of methods to ensure assembly accuracy......................................... 17

2.1.6. Establishment of the procedure for completing the product and drawing up the technological scheme of the assembly............................................................................................. 19

2.1.7. Analysis of Assembly Schematic Options....................................................................... 21

2.1.8. Development of the technological route of assembly................................... 21

2.1.9. Assignment of technological bases.................................................................. 21

2.1.10. Selection of equipment for assembly................................................................... 22

2.1.11. Calculation of operating modes of assembly equipment............................. 23

2.1.12. Checking the quality of the assembly of joints..................................................... 25

2.1.13. Standardization of assembly work time................................................. 26

2.1.14. Design of assembly operations......................................................... 27

2.1.15. Development of schemes and selection of equipment for inspection..................... 31

2.1.16. Execution of technological documentation........................................ 32

2.2 Technological process of bracket manufacturing............................ 34

2.2.1. Initial data for design....................................................... 34

2.2.2. Analysis of the drawing and technical specifications................................................... 34

2.2.3. Analysis of the existing technological process.......................... 35

2.2.4. Workpiece selection................................................................................................. 39

2.2.5. Purpose of technological bases................................................................ 40

2.2.6. Selection of methods of treatment of individual surfaces.......................... 41

2.2.7. Development of a technological route................................................. 41

2.2.8. Equipment selection.......................................................................................... 42

2.2.9. Selection of cutting and auxiliary tools........................... 44

2.2.10. Selection of fixtures..................................................................................... 45

2.2.11. Calculation and selection of allowances............................................................................. 45

2.2.12. Design of mechanical operations................................................ 47

2.2.13. Calculation of cutting data................................................................................ 49

2.2.14. Checking the operation for processing accuracy.......................................... 56

2.2.15. Checking the quality of treatment of functional surfaces.... 57

2.2.16. Control schemes and requirements for control and measurement

tooling........................................................................................................................................ 58

2.2.17. Technical standardization............................................................................ 62

2.2.18. Economic comparison of processing options................................. 64

2.2.19. Design of equipment adjustment schemes... 65

3. Design....... ................................................................................ 65

3.1. Initial data and selection of the type of machine tool.............. 65

3.2. Selection of the adaptation scheme and design of the installation

Parts......................................................................................................................................... 65

3.3. Calculation of basing error.................................................................. 67

3.4. Calculation of clamping forces of workpieces.............................................................. 67

3.5. Selection of design and dimensions of clamping devices........................... 68

3.6. Calculation of fixing error.................................................................. 70

3.7. Calculation of the accuracy of the technological operation and

the required accuracy of the fixture................................................... 70

 

3.8. Description of the principle and design of the machine tool

Devices............................................................................................................................ 71

3.9. Efficiency of use and cost of the device............ 72

3.10. Control scheme, selection and arrangement of the main elements

control device............................................................................................... 73

3.11. Accuracy Calculation and Technical Requirements for the Control

adaptation............................................................................................................................. 74

3.12. Description of the design and principle of operation with the control

Device......................................................................................................................... 75

4. Workshop design........................................................................... 76

4.1. Initial data for design........................................................... 76

4.2. Determination of the type and form of production organization....................... 76

4.3. Determination of the composition of the main and auxiliary subdivisions of the shop................................................................................................................................................. 76

4.4. Determination of machine tool intensity of machining and labor intensity of assembly of products of the workshop, site............................................................................................... 77

  1. Quantity Calculation and Determination of the Composition of the Main Process Equipment and Assembly Workstations................................................................ 78
  2. Calculation of the required amount of workshop equipment........................ 78
  3. Calculation of the number of equipment in a non-flow line...................... 79
  4. Calculation of the number of assembly workstations............................................. 80

4.6. Calculation of the quantity and selection of              auxiliary production equipment................................................................................................................................... 81

  1. Blank department........................................................................ 81
  2. Sharpening compartment......................................................................................... 81
  3. Tool and Fixture Repair Department................ 82
  4. Shop repair base................................................................................ 82
  5. Shop service of power engineer........................................................................ 82
  6. Chip collection and processing department...................................... 83
  7. Selection and calculation of the number of vehicles in the  machine assembly shop........................................................................................................... 84

4.7. Calculation of the number of shop employees....................................................... 85

  1. Calculation of the number of working mechanical sections........... 85
  2. Calculation of the number of working assembly sites.................. 86

4.8. Determination of required production and auxiliary areas........................................................................................................................................... 87

  1. Calculation of production areas of mechanical sections, workshops................................................................................................................................................... 87
  2. Calculation of production areas of assembly areas

Shops................................................................................................................................................... 87

  1. Calculation of auxiliary areas of the workshop............................................. 88

4.9. Determination of the total area and main parameters of the workshop building. Development of the layout plan of the workshop........................................................................... 92

4.10. Development of detailed layouts for the placement of equipment and workplaces for the assembly of production sites...................................................... 94

4.11. Calculation of areas and layout of service and amenity premises.....94

5. Life safety and labor protection................................. 98

  1. Legislative Framework for Occupational Safety and Health.................................................. 98
  2. Occupational health and safety service at the enterprise..................................................... 100
  3. Analysis of working conditions...................................................................................... 101
  4. Microclimate.......................................................................................................... 102
  5. Vibrations and noises................................................................................................. 104
  6. Electrical safety...................................................................................... 106
  7. Fencing............................................................................ 106
  8. Industrial lighting......................................................................... 110
  9. Fire Explosion Hazard Assessment............................................................. 114
  10. Environmental protection............................................................................... 117

6. Economic part.............................................................................................. 120

6.1. Input data..................................................................................................... 120

6.2. Feasibility study............................................................. 121

6.3. Calculation of capital investments....................................................................... 121

6.4. Calculation of the number of personnel...................................................................... 124

6.5. Calculation of the cost of production................................................................. 125

6.6. Calculation of project economic efficiency indicators......... 133

6.7. Technical and economic indicators of the project........................................... 138

7.   Special part................................................................................................ 141

  1. Use 3D modeling to analyze source         documentation................................................................................................................................. 141
  2. Selection of a design system.................................................................... 141
  3. Three-dimensional modeling of the part............................................................. 143
  4. Assembling Parts in NX 7.5.....................................................................148
  5. Principles of Machining Simulation Using NX 7.5. Stages of preparation of control programs.................. 151

7.6. Milling Simulation in NX 7.5.......................................153

Conclusion....................................................................................................................... 157

References...................................................................................................... 159

Application...................................................................................................................... 162

 

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Сборочный.cdw

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спецификация КП.spw

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Техпроцесс обработки корпуса.cdw

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Цех.cdw

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