Confectionery shop - exchange rate

Contents

Contents

Process Description

Master Plan

Heat Engineering Calculation

Space Planning Solution

Architectural and structural solution

List of literature

1 Process Description

The production of flour confectionery is a more complex process than the usual flour production. This is caused by the use in the confectionery shop of a much wider range of perishable ingredients such as oil, eggs, milk, sour cream, cream and so on. In turn, the widespread use of perishable products leads to an increased risk of the appearance and spread of carriers of intestinal infections.

To minimize the risk of possible negative consequences at the stage of design of confectionery shops, apply the precautions specified in VNTP2192 "Norms of technological design of enterprises of the confectionery industry," SanPiN 2.3.4.54596 "Production of bread, bakery and confectionery products."

General Process Requirements

The technological process for the production of cakes and cakes should be carried out according to this technological instruction with observance of "Sanitary rules for enterprises for the production of bread, bakery and confectionery products" SanPiN 2.3.4.54596.

All structural solutions of the premises shall provide for sequence and flow of the process, absence of counter flows of raw materials, semi-finished products and finished products, used and clean utensils.

The quantity of products produced must correspond to the design capacity of the enterprise.

All technological equipment should be certified and have a sanitary and epidemiological conclusion of the State Insurance of the Russian Federation. All equipment, utensils, packagings must be made of materials allowed for contact with food products, have sanitary and epidemiological conclusions and be certified in accordance with the established procedure.

Process and refrigeration equipment shall be arranged in accordance with the sequence of the process in such a way as to exclude counter and intersecting flows of raw materials, semi-finished products and finished products, as well as to ensure free access to it and compliance with safety rules at workplaces.

Delivery, acceptance and storage of raw materials.

Delivery, acceptance and storage of raw materials and packaging materials is carried out in accordance with the requirements of the relevant regulatory documentation and technical documentation and SanPiN 2.3.4.54596.

All raw materials and semi-finished products coming to the warehouses of the enterprise must comply with the requirements of the current LP, are accompanied by a document certifying their quality and safety, as well as a label at each storage place (box, flask, box) with the date, hour of manufacture, shelf life or shelf life.

Raw Material Preparation

Preparation of raw materials for production is carried out in accordance with sanitary rules and norms "Production of bread, bakery and confectionery products" SanPiN 2.3.4.54596 and "Instructions on preventing foreign objects from entering products at confectionery enterprises and cooperatives."

Preparation of semi-finished products

Preparation and baking of semi-finished product.

In a knock-down machine of KSM60 brand or any other brand suitable for whipping, melange with sand sugar is knocked down for 2545 minutes. The finished mass should increase in volume by 2.53.0 times, be light yellow and have a lush consistency. Then add flour and flavor and mix for 1520 seconds, Dough temperature (2528) C.

Preparation of finishing semi-finished products.

Preparation of finishing semi-finished products is carried out in accordance with instructions to recipes of specific semi-finished products.

Packaging

Cakes are made with unit net weight up to 3 kg. Allowed by agreement

with the consumer, make cakes with a net mass of more than 3 kg. It is allowed to make cakes cut into portions with net weight from 100g to 200g.

Cakes are produced with unit net weight up to 200 g or packed with several pieces, net weight up to 1 kg.

Master Plan

The development of the master plan is carried out on the basis of SNI8980 "Master Plans of Industrial Enterprises."

The master plan is divided into four zones:

1) Pre-factory zone - designed to accommodate administrative and cultural buildings (management plants, canteen, polyclinic).

2) Production area - the main auxiliary workshops and buildings of domestic premises are concentrated here.

3) A subsidiary zone - buildings of power appointment (a boiler room, boiler, pump).

4) Storage area - warehouses.

There are 4 entrances to the territory of the enterprise: they are carried out through checkpoints. A parking lot for personal cars is located on the pre-factory site. The scheme of intra-factory road routes is ‒ circular.

The plant is designed as part of the following main production workshops: delivery, acceptance and storage of raw materials, preparation of raw materials, preparation of semi-finished products, preparation and baking of semi-finished products, preparation of finishing semi-finished products, packaging.

Improvement of industrial enterprises is one of the main measures that contribute to the creation of healthy working conditions. In this regard, the improvement of the territory of the designed model workshop includes the breakdown of lawns, flower beds, the planting of trees and shrubs, the organization of places for outdoor recreation, and the placement of pedestrian sidewalks. Green spaces, in addition to cleansing the atmosphere, have aesthetic significance, create favorable rest conditions for workers during the break.

Technical and economic indicators of the master plan:

1. Plot area 126801 m2;

2. The built-up area is 13041 m2;

Building rate 10.29%

3. Pavement area 13270 m2;

Road pavement factor 10.47%;

4. Landscaping area 22855 m2;

Greening ratio 79.24%

Heat Engineering Calculation

In accordance with SNiP 23022003 "Thermal Protection of Buildings" [3], thermal panel thickness calculation is carried out for the city of Astrakhan .

Space Planning Solution

The foundry is a span building, as it has a constant and unified direction of technological flow. The workshop is composed of two parallel, adjacent spans, 15 and 18 meters wide and 243 meters long in axes.

Perpendicular to them, another workshop 36 meters wide and 139.5 meters long has a height of 25.57 meters. In plan, the workshop has a T-shape. The possibility of uniform lighting is achieved through windows .

In the building in case of fire or other emergency

evacuation exits. To evacuate people, they use driveways, passageways, doors, gates designed for industrial purposes.

The workshop has 4 lifting section gates. And since bridge cranes are used in the foundry - the workshop is accepted as one-story.

Architectural and structural solution

The structural system is a set of interconnected and horizontal load-bearing structures of the building providing its strength, rigidity and stability.

The designed building has a frame-link structural system.

The framework of a one-story industrial building consists of transverse frames formed by columns and load-bearing structures of the coating (trusses, beams), and longitudinal elements: foundation, crane beams, substructures, coating slabs and bonds.

The material for the structure of the frame is reinforced concrete and steel.

Bases

The frame structure of the production building makes it necessary to arrange an independent foundation for each column.

The designed building uses monolithic reinforced concrete foundations of glass and columnar type with a glass depth of 1.5 m.

The monolithic foundation (Fig.3.) consists of a sub-column with a hole (sleeve) for sealing columns and a stepped plate part.

List of literature

SNI8980 Industrial Master Plans.

SNiP 23022003 "Thermal protection of buildings."

SNiP 31032001 "Production Buildings."

E.G. Kutukhtin, V.A. Korobkov of "Structure of industrial and agricultural buildings and constructions", Moscow, ArhitekturaS, 2007.

B. Ya. Orlovsky, P. P. Serbinovich "Industrial Buildings," t3, Moscow, publishing house "Higher School," 1967.

B. Ya. Orlovsky, P. P. Serbinovich, V. K. Abramov "Architectural Design of Industrial Buildings," Moscow, Higher School Publishing House, 1972.

S.V. Dyatkov "Architecture of Industrial Buildings," Moscow, publishing house "Higher School," 1976.