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Upgrade of mounted bulldozer equipment

  • Added: 25.10.2014
  • Size: 3 MB
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Description

Course - drawings note.
Taking as a basis patent No. 810902 - a dump with a medium protruding knife, in order to improve it and eliminate shortcomings, a new technical solution can be proposed. The technical proposal differs in that the knife is attached as a gate valve on the rear side of the dump and, if necessary, is extended by a hydraulic cylinder and is a "continuation" of the dump. The invention works as follows. The required cutting angle is set by means of hydraulic racks, and the cutting depth is set by means of hydraulic cylinders of lifting and lowering. Hydraulic cylinder (3) is fixed on support (2), which is fixed on dump. The hydraulic cylinder extends the middle projecting knife 4 after which working actions are performed. After the middle protruding knife developed the ground, it moves back. The knife is fixed by means of a fixing box 5, which is attached to the dump and serves as a guide. Thus, during the first passage of the machine during soil development, the force is dispersed only on the middle section of the dump (or most of it, depending on the depth of cutting), and not along the entire length of the dump, which requires less energy consumption.

Project's Content

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icon titulnik.docx
icon Бульдозер общий вид.bak
icon Бульдозер общий вид.cdw
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icon 810902-buldozernoe-oborudovanie-1.png
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icon спецификация.cdw
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Additional information

Contents

INTRODUCTION

1 Analysis of patent solutions

2 Technical Proposal

3 Technical characteristics of the machine

4 General information

5 Traction calculation and determination of bulldozer efficiency indicators

6 Static calculation of bulldozer.... 16 7 Determination of rated pressure in hydraulic system

8 Determination of horizontal component of soil resistance to digging by bulldozer equipment

9 Determination of the digging force, considering the shape of the knife

10 Strength calculation of the average protruding knife and box for strength

Conclusion

LIST OF SOURCES USED

Appendix A

Introduction

The bulldozer - the self-propelled digging machine which is the caterpillar or wheel tractor, the tractor, etc. with hinged working body - the curvilinear dump in section located out of base of a running gear of the car. It is used for layer-by-layer digging, planning and movement (at a distance of 60300 m) of soils, minerals, road construction and other materials during the construction and repair of roads, canals, hydraulic structures, etc. Also, the bulldozer is used in the development of placers, on dumps, during reclamation, as an auxiliary machine in quarries. In addition, the bulldozer is used in the construction and repair of roads, as well as as a pusher.

The main working equipment of the bulldozer is a dump. Today, there are a large number of different modifications that have a complex design and provide narrowly specialized soil development.

However, during the development of solid soils, along the entire length of the cutting edge of the dump, the resistance of the soil to cutting acts, which leads to large energy costs. Solving this problem is the purpose of this course project.

Technical characteristics

Tractor tractor T-180

Rated engine power, kW 128.8

Crankshaft speed at rated power, rpm 1100

Cylinder diameter, mm 145

Piston stroke, mm 205

Working volume of cylinders, l 20.28

Compression ratio 14

Fuel tank capacity, l 325

Base, mm 3220

Gauge, mm 2040

Ground clearance, mm 55

Turning radius, m 2.04

Track width of caterpillar, mm 580

Height of soils, mm 75

Specific pressure on soil, MPa

Solid 0.05

Soft 0.03

Conclusion

Bulldozer equipment with VSN was designed and calculated during this project. Also during the work, the following issues are considered and resolved:

analysis of scientific works made in this field (patent search);

review and analysis of existing structures;

modernization of the bulldozer RO;

Efficiency of design changes of parameters of new dump, which has protruding middle knife, is proved.

Drawings content

icon Бульдозер общий вид.cdw

Бульдозер общий вид.cdw

icon гидросхема.cdw

гидросхема.cdw

icon патенты.cdw

патенты.cdw

icon Сборочный чертеж.cdw

Сборочный чертеж.cdw

icon спецификация.cdw

спецификация.cdw

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