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Design of workpieces by rolling

  • Added: 27.12.2021
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Description

CONTENT

 

Introduction

1. Material characteristics

2. Determination of the dimensions of the workpiece from round rolled products

3. Calculation of total material losses per part

4. Calculation of the material utilization rate

5. Determination of the criterion for the appropriateness of using rolled products as a blank for parts of variable cross-section

6. Determination of the cost of billet from rolled products

Conclusion

List of sources used

Annex A

Project's Content

icon Chertezh_merega1.cdw
icon серёга записка.docx
icon Чертежстарого1.cdw

Additional information

Contents

Introduction

 1. Material characteristic

 2. Sizing Round Stock

 3. Calculate Total Material Loss per Part

 4. Calculation of material utilization factor

 5. Determination of the feasibility criteria for using rolled stock as a workpiece for parts of variable cross section.. 13 

6. Determining the Cost of Procurement from Rolled Stock

Conclusion

List of sources used

Appendix A

Conclusion

During the calculations, the following values were calculated in this label work:

1. All losses listed Pob = 7.420%; Potr = 0.4%; Pzaj = 4%; Pto = 2.63; Pnc = 0.74%.

2. The efficiency of material consumption at the harvesting stage Kvg = 0.93, At the processing stage Kvt = 0.761 was estimated.

3. Kim makes 0.707 PiPZ Shaft per part, which is 70% of all blanks.

Conclusion: Set by KIM 0.707 is a normal indicator of tk meets the condition KIM > 0.65, but it is worth noting that in small-scale production a smaller 0.65 is allowed. From this, it can be concluded that this rolled stock can be used in large-scale production, the KIM tk is in the tolerance field providing optimal material consumption.

Drawings content

icon Chertezh_merega1.cdw

Chertezh_merega1.cdw

icon Чертежстарого1.cdw

Чертежстарого1.cdw

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