Ready-made course project on the topic: Development of a technological process for manufacturing a part "Flange" with an annual production program of 96,000 pieces

Content:

1. Explanatory note
2. 3D Part Model( KOMPAS-3D v21)
3. Technological chart of the part (OP, MK)

Explanatory note:

Content

INTRODUCTION

1. Substantiation of technological solutions......................................... 5-44

1.1 Description of working conditions and analysis of the manufacturability of the part design........................................................................................ 5-7

1.2 Determination of the type of production.................................................. 8-11

1.3 Analysis of the factory technological process................................. 12

1.4 Technical and economic assessment of the choice of the method of manufacturing a workpiece................................................................................. 13-14

1.5 Base Selection........................................................................... 15-17

1.6 Design of the technological route for processing the part:

Machining sequence, equipment selection, selection of machine tools, selection of cutting tools, selection of auxiliary tools, completion of route and operating cards, sketch maps and inspection maps........................................................................... 18-21

1.7 Determination of operating allowances, tolerances, inter-operational dimensions of the workpiece (calculate allowances for one surface by analytical method) ...........................................................22-25

1.8 Determination of metal consumption. Calculate CMM...............................26

1.9 Determination of cutting modes, power, main and auxiliary time (for two different operations or transitions, calculate using the reference method) ....................................................... 27-34

1.10 Design of operational maps and sketch maps.............................. 34

1.11 Description of structures and calculation of the machine tool (accuracy calculation), determination of clamping force...........................................35-40

1.12 Description of Structures and Calculation of Control and Measuring Equipment (Tool, Device, Device)........................................41-44

2. Determination of the required amount of equipment..................... 45-46

3. Labor Protection.........................................................................47-55

3.1 Safety measures....................................... 47-51

3.2 Fire protection measures..................................52-53

3.3 Environmental friendliness of the project........................................................... 54-55