Calculation and design of the "Gear Wheel" machining section in serial production

Topic of the diploma project: Calculation and design of the processing area of the part "Gear wheel" in the conditions of serial production.

The diploma project consists of:

Introduction

1 General part

1. Description and Analysis of a Given Part
2. Procurement Selection and Justification
3. Calculation of stock allowances and dimensions of the workpiece
4. Development of a technological process with justification of the choice of equipment,

fixtures, cutting tools and controls

            1.5 Selection and calculation of cutting data and time standards for all operations of the technological process

2 Special Part: Calculation and Design

2.1 Cutting tool – broach for Ø28H7

2.2 Measuring tool – linear gauge for size 120 mm

2.3 Fixture – for drilling 4 holes with a diameter of 14 mm part

3 Economics

3.1 Calculation of the required amount of equipment and its load factor

3.2 Calculation of staffing requirements. Staff list

3.3 Calculation of the payroll

3.4 Plot Area Calculation

3.5 Calculation of capital investment in the building

3.6 Calculation of depreciation expense

3.7 Calculation of Costs for Basic Materials

3.8 Calculation of general operating costs

3.9 Calculation of general business expenses

3.10 Calculation of the cost of manufacturing a part

3.11 Calculation of capital investments

4 Safety measures for the designed site

            4.1 Occupational safety

            4.2 Fire safety

            4.3 Industrial sanitation

5 Measures for economic security and environmental protection

Conclusion

Graphic material: A drawing of a part, a workpiece, a cutting tool, a measuring tool, a fixture, a setup map, a site layout, a loading schedule has been made